Reduce your machining costs with metalworking fluid management – Part 1 of 2

Metalworking fluid in use

Although often overlooked, metalworking fluid management is an important factor in the manufacturing process. Poor or even lack of MWF management will highly decrease the quality and life of a MWF and produce extended problems in the production process, such as decrease the life time of tools, machines, etc. This means that MWF costs and other manufacturing costs associated with or influenced by MWFs will be high.

Fluid focus: case study

Metalworking fluid in use

Based in Hertfordshire, UK, Pope & Meads is a long-established precision engineering company providing solutions for scientific, defence and aerospace sectors. Services include ultra-high precision machining; general machining; electro-mechanical assembly; cleanroom assembly; parts and material sourcing; specialist finishes/treatments; testing and verification; inspection and reporting; and product cleaning.

How Q8 Bach RSB and RSD cold rolling oils advance safety

Image showing row of cold-rolling compressors

To assure a certain metal-to-metal contact and a solid grip of the cold rolling mills, the viscosity of cold rolling oil should be as low as possible. However low viscosity oils usually come with low flashpoints and undesired VOC emissions. That is not the case for the new generation of Q8 Bach RSD cold rolling oils with increased safety profile.

The importance of quality control for cold rolling oils

Most cold rolling mills continuously reuse their cold rolling oil. The quality of the used cold rolling oil in the clean oil tank depends on many factors. Q8Oils offers their cold rolling oil customers worldwide regular quality checks. This way the quality of the cold rolling oil is monitored and the right products can be ordered to maintain the desired oil performance.

Hydraulic Oil in Cold Rolling Mills

Cold rolling oils

Cold rolling mills exist in various sizes, each requiring a specific lubrication method. Larger cold rolling mills use cold rolling oils both for lubrications and cooling. Other oils, such as hydraulic fluids may contaminate the cold rolling oil. To guarantee the performance of your cold rolling oil and the quality of the metal surface, you must use the right hydraulic oil for your cold rolling mills.

The expert speaks: André Volkers about mutual development

We recently spoke with André Volkers, Technical Sales Manager for cold rolling oils in the metalworking line of Q8Oils. After an 11-year career as an R&D specialist at a major industrial world player, he started working as a Research Scientist in the Specialties group of Kuwait Petroleum Research & Technology in 2010. In 2012, he switched to Q8Oils as product manager Specialties, with responsibility for such products as base oils, extracts, bitumen and propellants. He has been the technical sales manager for cold rolling oils at the metalworking fluids department for more than 2 years.